Quarry Tile Cleaning Archives - West Surrey Tile Doctor

Quarry Tiled Floor Restoration Cranleigh

Cement Screed Covered Quarry Tiled Floor Restoration in Cranleigh

This Quarry tiled floor was discovered in an old cottage in the Surrey village of Cranleigh. The new owners had found the quarry tiled floor under an old carpet and wanted to have it restored as an original feature. Unfortunately, it also had a covering of concrete screed over a large percentage of it. This is a fairly common practice when laying vinyl or carpet over tiles as it ensures a completely flat surface.

Quarry Tiled Floor Before Restoration Cranleigh

From experience, I knew returning the tiles to a decent state would be possible but it’s difficult and unpleasant work. None the less I was happy to do the restoration and having visited the property to survey the floor I came up with a restoration plan that I was happy with. This evolved into a quote which the owners were happy to accept, and a date set for the work to commence.

Cleaning a Quarry Tiled Living Room

To remove the screed, I started with a power chisel fitted with a serrated attachment and started to carefully chip away at the screed. This is noisy and messy work, so I shut myself off from the world wearing eye protection goggles and ear defenders. Slowly the cement screed came away and was bagged up for removal.

Once I’d cleared the area of screed, a heavyweight buffing machine was introduced to the floor. Heavy iron bars were attached to the front to increase traction with the tiles and make cleaning and burnishing more effective. With the machine ready the quarry tiles were covered in a strong dilution of Tile Doctor Pro-Clean, and this was left to soak in for ten minutes.

A coarse 200-grit diamond pad was fitted to the machine and then run over the floor to work in the cleaning solution. This abrasive pad cuts into the surface of the tile to remove the years of dirt and grime. This is an aggressive, wet process but the cleaning solution captures the dirt and dust minimising the mess. Once done the floor was rinsed with water and the soiling extracted with a wet vacuum.

Attention was then directed at the grout which had to be hand scrubbed for the best results using more Pro-Clean. The whole floor was then inspected and any stubborn areas of staining were spot treated using the same process. Once I was happy with the condition of the tiles the floor was left to dry out overnight ready for sealing the next day.

Sealing a Quarry Tiled Living Room

Quarry tiles don’t particularly like aggressive cleaning processes and it can cause their colour to fade, however there is little alternative when they are this bad. With this in mind, I had decided to seal them with a colour enhancing sealer called Tile Doctor Colour Grow. This product is an impregnator which works by soaking into the pores of the tile, protecting it from within and ensuring any dirt remains on the surface, it also leaves the matt finish the client had requested.

Quarry Tiled Floor After Restoration Cranleigh

Other sealers are available that offer a sheen or shiny finish however this client had a couple of dogs whose claws can damage a topical sealer, so an impregnator was the best option.

Quarry Tiled Floor After Restoration Cranleigh

I returned a month later with some reclaimed tiles to fit around the front of the fireplace
For aftercare cleaning I recommended the use of Tile Doctor Neutral Tile Cleaner which is ideal for the regular cleaning of sealed tiles and won’t impact the integrity of the sealer.

Professional Restoration of a Quarry Tiled Floor in Surrey

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Quarry Tiled Floor Before and After Restoration in Dunsfold

Quarry Tiled Floor Restored at Historic Cottage in Dunsfold

1 Comment / Guildford Tile Cleaning, Quarry Tile Cleaning, Work History / Rupert Mcloud

Dunsfold is a very small village in the borough of Waverley in West Surrey. It’s well known for the Dunsfold Aerodrome, an airfield that was built by the Canadian army during World War II. Hundreds of years ago, members of the English aristocracy held large estates of land in and around Dunsfold – and several historic cottages still exist in the area.

A customer of mine had recently bought one of these cottages and, during renovation work, had removed the downstairs carpets in three rooms to discover a Quarry tiled floor. Naturally, they were caked in many years’ worth of muck and carpet glue.

It would be a significant job to get the tiles in the three rooms back to looking their best – but it was a job I was more than willing to undertake. Classic Quarry tiles exude a certain rustic quality and charm – a welcome addition to many vintage properties, especially those located out in the countryside.

Quarry Tiled Floor Before Renovation at Dunsfold Cottage

Deep Cleaning a Quarry Tiled Floor

I started the restoration by soaking small areas of the floor in Tile Doctor Remove and Go. This product is excellent for removing floor coatings such as old sealers as well as shifting stubborn filth and loosening carpet adhesive deposits. After carefully scraping any excess adhesive off manually with a sharp blade, I ran my buffing machine across the floor and immediately the tiles cleaned up well.

Next, I used a 200-grit (Coarse) diamond-encrusted burnishing pad on the floor. This basically skims a layer off the tile surface, revealing the original colour of the stone that had previously been hidden underneath. A small amount of water was used as lubrication for this process. Quarry tiles are naturally very porous so after rinsing the soil off the floor I left them over the weekend to dry.

While the somewhat aggressive approach of burnishing is highly effective, it can leave the tiles looking a little washed out – and the colour slightly diminished. However, I assured the customer that the colour would return once the tiles had been sealed.

Sealing an Original Quarry Tiled Floor

While I was enjoying my weekend off, the customer fortunately found a few replacement Quarry tiles in his attic to fit around the fireplace as upstands where there were some tiles missing. So, on my return to the property my first task was to fit these replacements, before sweeping the floor clear of any debris.

To finish the restoration, I applied a couple of coats of Tile Doctor Colour Grow, an impregnating sealant which provides the matte, natural-look finish the customer wanted. This sealant penetrates into the pores of the tile, so it dries inside the stone not on the surface. It also intensifies the fantastic red shades in the Quarry.

Quarry Tiled Floor After Renovation at Dunsfold Cottage

Around an hour after the coats of Colour Grow had been applied, the floor was dry and free to be walked on, and all the furniture could be returned. Much needed life and character had been restored to the Quarry tiled floor and the new property owner was very happy as a result.

Professional Restoration of a Quarry Tiled Floor Restoration in Surrey

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Original Quarry Tiled Hallway Given New Life in Haslemere

1 Comment / Farnham Tile Cleaning, Quarry Tile Cleaning, Work History / Rupert Mcloud

As the West Surrey Tile Doctor I cover quite a large area including Haslemere which is a town on the South-Western edge of the county in the borough of Waverley. I was down there to visit a customer who had recently bought an old property there and during the renovations uncovered six foot of quarry tiles by the front door. There was a patch of concrete that also needed investigating.

Quarry Tiled Floor Before Cleaning Haslemere

Cleaning Hallway Quarry Tiles

I began by carefully removing the layer of concrete with a scraper and a covering of Tile Doctor Acid-Gel hoping it would expose more quarry tiles underneath. Sadly, this wasn’t the case and all I exposed was an area of ruined quarry tiles and four buried bricks. These would have to be removed then filled to bring them to the same level as the remaining tile so I could lay new tiles their place. A couple of noisy hours later following drilling and violent chisel work I’d removed enough to lay flat tiles.

I spent the next hour cleaning and preparing the remaining good tiles. After years of being covered by carpet there was a fair amount of adhesive to remove. This was loosened with Tile Doctor Remove and Go and small abrasive hand-held Diamond blocks to get into the corners.

The Remove and Go was applied to the tiles, left to soak in for ten minutes and then worked into the tile and grout with a stiff brush. The then the soiled solution was rinsed off and extracted using a wet vacuum. Following this work the tiles looked clean but worn out and colourless which is not unusual for this stage of the process and would be resolved once a sealer had been applied.

Tiles were then cut to measure then fixed in place with a rapid adhesive in line with the originals. Once they had set they were grouted in with a grout that closely matched the original. The rest of the floor was inspected at this point and any holes filled with more grout until flat. The grout and tiles were left to dry which was a good opportunity for me to eat lunch.

Sealing Original Quarry Tiles

It was only a small area so later that afternoon the tile and grout and I was able to finish the restoration with the application of two coats of sealer. On this occasion I chose to use Tile Doctor Colour Grow which is an impregnating sealer that soaks into the pores of the clay Quarry tiles protecting them from within and also enhancing the red colours in the tile.

The result was a significant improvement and the customer was very happy, leaving the following testimonial on the Tile Doctor feedback system.

“Rupert was absolutely brilliant. Very friendly and professional, worked cleanly and totally rejuvenated our quarry tile entryway. Would definitely call him again and recommend to friends.”

Professional Restoration of an Original Quarry Tiled Hallway Floor in Surrey

Original Quarry Tiled Hallway Given New Life in Haslemere Read More »