Quarry Tiled Floor Restored at Historic Cottage in Dunsfold

Dunsfold is a very small village in the borough of Waverley in West Surrey. It’s well known for the Dunsfold Aerodrome, an airfield that was built by the Canadian army during World War II. Hundreds of years ago, members of the English aristocracy held large estates of land in and around Dunsfold – and several historic cottages still exist in the area.

A customer of mine had recently bought one of these cottages and, during renovation work, had removed the downstairs carpets in three rooms to discover a Quarry tiled floor. Naturally, they were caked in many years’ worth of muck and carpet glue.

It would be a significant job to get the tiles in the three rooms back to looking their best – but it was a job I was more than willing to undertake. Classic Quarry tiles exude a certain rustic quality and charm – a welcome addition to many vintage properties, especially those located out in the countryside.

Quarry Tiled Floor Before Renovation at Dunsfold Cottage Quarry Tiled Floor Before Renovation at Dunsfold Cottage

Deep Cleaning a Quarry Tiled Floor

I started the restoration by soaking small areas of the floor in Tile Doctor Remove and Go. This product is excellent for removing floor coatings such as old sealers as well as shifting stubborn filth and loosening carpet adhesive deposits. After carefully scraping any excess adhesive off manually with a sharp blade, I ran my buffing machine across the floor and immediately the tiles cleaned up well.

Next, I used a 200-grit (Coarse) diamond-encrusted burnishing pad on the floor. This basically skims a layer off the tile surface, revealing the original colour of the stone that had previously been hidden underneath. A small amount of water was used as lubrication for this process. Quarry tiles are naturally very porous so after rinsing the soil off the floor I left them over the weekend to dry.

While the somewhat aggressive approach of burnishing is highly effective, it can leave the tiles looking a little washed out – and the colour slightly diminished. However, I assured the customer that the colour would return once the tiles had been sealed.

Sealing an Original Quarry Tiled Floor

While I was enjoying my weekend off, the customer fortunately found a few replacement Quarry tiles in his attic to fit around the fireplace as upstands where there were some tiles missing. So, on my return to the property my first task was to fit these replacements, before sweeping the floor clear of any debris.

To finish the restoration, I applied a couple of coats of Tile Doctor Colour Grow, an impregnating sealant which provides the matte, natural-look finish the customer wanted. This sealant penetrates into the pores of the tile, so it dries inside the stone not on the surface. It also intensifies the fantastic red shades in the Quarry.

Quarry Tiled Floor After Renovation at Dunsfold Cottage

Around an hour after the coats of Colour Grow had been applied, the floor was dry and free to be walked on, and all the furniture could be returned. Much needed life and character had been restored to the Quarry tiled floor and the new property owner was very happy as a result.
 
 

Professional Restoration of a Quarry Tiled Floor Restoration in Surrey

Original Quarry Tiled Hallway Given New Life in Haslemere

As the West Surrey Tile Doctor I cover quite a large area including Haslemere which is a town on the South-Western edge of the county in the borough of Waverley. I was down there to visit a customer who had recently bought an old property there and during the renovations uncovered six foot of quarry tiles by the front door. There was a patch of concrete that also needed investigating.

Quarry Tiled Floor Before Cleaning Haslemere Quarry Tiled Floor Before Cleaning Haslemere

Cleaning Hallway Quarry Tiles

I began by carefully removing the layer of concrete with a scraper and a covering of Tile Doctor Acid-Gel hoping it would expose more quarry tiles underneath. Sadly, this wasn’t the case and all I exposed was an area of ruined quarry tiles and four buried bricks. These would have to be removed then filled to bring them to the same level as the remaining tile so I could lay new tiles their place. A couple of noisy hours later following drilling and violent chisel work I’d removed enough to lay flat tiles.

I spent the next hour cleaning and preparing the remaining good tiles. After years of being covered by carpet there was a fair amount of adhesive to remove. This was loosened with Tile Doctor Remove and Go and small abrasive hand-held Diamond blocks to get into the corners.

The Remove and Go was applied to the tiles, left to soak in for ten minutes and then worked into the tile and grout with a stiff brush. The then the soiled solution was rinsed off and extracted using a wet vacuum. Following this work the tiles looked clean but worn out and colourless which is not unusual for this stage of the process and would be resolved once a sealer had been applied.

Tiles were then cut to measure then fixed in place with a rapid adhesive in line with the originals. Once they had set they were grouted in with a grout that closely matched the original. The rest of the floor was inspected at this point and any holes filled with more grout until flat. The grout and tiles were left to dry which was a good opportunity for me to eat lunch.

Sealing Original Quarry Tiles

It was only a small area so later that afternoon the tile and grout and I was able to finish the restoration with the application of two coats of sealer. On this occasion I chose to use Tile Doctor Colour Grow which is an impregnating sealer that soaks into the pores of the clay Quarry tiles protecting them from within and also enhancing the red colours in the tile.

Quarry Tiled Floor Before Cleaning Haslemere

The result was a significant improvement and the customer was very happy, leaving the following testimonial on the Tile Doctor feedback system.

“Rupert was absolutely brilliant. Very friendly and professional, worked cleanly and totally rejuvenated our quarry tile entryway. Would definitely call him again and recommend to friends.”
 
 

Professional Restoration of an Original Quarry Tiled Hallway Floor in Surrey