Quarry Tiled Floor Restored at Historic Cottage in Dunsfold

Dunsfold is a very small village in the borough of Waverley in West Surrey. It’s well known for the Dunsfold Aerodrome, an airfield that was built by the Canadian army during World War II. Hundreds of years ago, members of the English aristocracy held large estates of land in and around Dunsfold – and several historic cottages still exist in the area.

A customer of mine had recently bought one of these cottages and, during renovation work, had removed the downstairs carpets in three rooms to discover a Quarry tiled floor. Naturally, they were caked in many years’ worth of muck and carpet glue.

It would be a significant job to get the tiles in the three rooms back to looking their best – but it was a job I was more than willing to undertake. Classic Quarry tiles exude a certain rustic quality and charm – a welcome addition to many vintage properties, especially those located out in the countryside.

Quarry Tiled Floor Before Renovation at Dunsfold Cottage Quarry Tiled Floor Before Renovation at Dunsfold Cottage

Deep Cleaning a Quarry Tiled Floor

I started the restoration by soaking small areas of the floor in Tile Doctor Remove and Go. This product is excellent for removing floor coatings such as old sealers as well as shifting stubborn filth and loosening carpet adhesive deposits. After carefully scraping any excess adhesive off manually with a sharp blade, I ran my buffing machine across the floor and immediately the tiles cleaned up well.

Next, I used a 200-grit (Coarse) diamond-encrusted burnishing pad on the floor. This basically skims a layer off the tile surface, revealing the original colour of the stone that had previously been hidden underneath. A small amount of water was used as lubrication for this process. Quarry tiles are naturally very porous so after rinsing the soil off the floor I left them over the weekend to dry.

While the somewhat aggressive approach of burnishing is highly effective, it can leave the tiles looking a little washed out – and the colour slightly diminished. However, I assured the customer that the colour would return once the tiles had been sealed.

Sealing an Original Quarry Tiled Floor

While I was enjoying my weekend off, the customer fortunately found a few replacement Quarry tiles in his attic to fit around the fireplace as upstands where there were some tiles missing. So, on my return to the property my first task was to fit these replacements, before sweeping the floor clear of any debris.

To finish the restoration, I applied a couple of coats of Tile Doctor Colour Grow, an impregnating sealant which provides the matte, natural-look finish the customer wanted. This sealant penetrates into the pores of the tile, so it dries inside the stone not on the surface. It also intensifies the fantastic red shades in the Quarry.

Quarry Tiled Floor After Renovation at Dunsfold Cottage

Around an hour after the coats of Colour Grow had been applied, the floor was dry and free to be walked on, and all the furniture could be returned. Much needed life and character had been restored to the Quarry tiled floor and the new property owner was very happy as a result.
 
 

Professional Restoration of a Quarry Tiled Floor Restoration in Surrey

Original Quarry Tiled Hallway Given New Life in Haslemere

As the West Surrey Tile Doctor I cover quite a large area including Haslemere which is a town on the South-Western edge of the county in the borough of Waverley. I was down there to visit a customer who had recently bought an old property there and during the renovations uncovered six foot of quarry tiles by the front door. There was a patch of concrete that also needed investigating.

Quarry Tiled Floor Before Cleaning Haslemere Quarry Tiled Floor Before Cleaning Haslemere

Cleaning Hallway Quarry Tiles

I began by carefully removing the layer of concrete with a scraper and a covering of Tile Doctor Acid-Gel hoping it would expose more quarry tiles underneath. Sadly, this wasn’t the case and all I exposed was an area of ruined quarry tiles and four buried bricks. These would have to be removed then filled to bring them to the same level as the remaining tile so I could lay new tiles their place. A couple of noisy hours later following drilling and violent chisel work I’d removed enough to lay flat tiles.

I spent the next hour cleaning and preparing the remaining good tiles. After years of being covered by carpet there was a fair amount of adhesive to remove. This was loosened with Tile Doctor Remove and Go and small abrasive hand-held Diamond blocks to get into the corners.

The Remove and Go was applied to the tiles, left to soak in for ten minutes and then worked into the tile and grout with a stiff brush. The then the soiled solution was rinsed off and extracted using a wet vacuum. Following this work the tiles looked clean but worn out and colourless which is not unusual for this stage of the process and would be resolved once a sealer had been applied.

Tiles were then cut to measure then fixed in place with a rapid adhesive in line with the originals. Once they had set they were grouted in with a grout that closely matched the original. The rest of the floor was inspected at this point and any holes filled with more grout until flat. The grout and tiles were left to dry which was a good opportunity for me to eat lunch.

Sealing Original Quarry Tiles

It was only a small area so later that afternoon the tile and grout and I was able to finish the restoration with the application of two coats of sealer. On this occasion I chose to use Tile Doctor Colour Grow which is an impregnating sealer that soaks into the pores of the clay Quarry tiles protecting them from within and also enhancing the red colours in the tile.

Quarry Tiled Floor Before Cleaning Haslemere

The result was a significant improvement and the customer was very happy, leaving the following testimonial on the Tile Doctor feedback system.

“Rupert was absolutely brilliant. Very friendly and professional, worked cleanly and totally rejuvenated our quarry tile entryway. Would definitely call him again and recommend to friends.”
 
 

Professional Restoration of an Original Quarry Tiled Hallway Floor in Surrey

Cement and Lino Covered Quarry Tiles Restored in Woking

This customer from Woking had a Quarry tiled kitchen floor that she simply didn’t think could be restored. The floor had been unearthed after many years of being covered by a layer of levelling compound cement and then linoleum. Indeed, the situation certainly looked dire, but I carried out a successful test clean on a patch of the floor where the cement was at its thickest to show that it would be possible to conduct a full restoration. Having seen the results, the customer was more than happy for me to get the work underway.

Quarry Tiled Floor Before Restoration Woking Quarry Tiled Floor Before Restoration Woking

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Cleaning Dirty, Cement Covered Quarry Tiles

To begin the restoration, I soaked small sections with water and Tile Doctor Remove and Go our heavy duty coatings remover. The solution was left to dwell for a short period to soften the cement, before I used the heat from a steamer in combination with a hand scraper to begin lifting away the muck. As you can probably imagine, this was an arduous and intensive process which took a full four days to fully complete.

Quarry Tiled WC Floor Before Cleaning Woking Quarry Tiled Floor After Cleaning Woking

Next, I cleaned the cement-free tiles using our high alkaline tile cleaning product Tile Doctor Pro Clean diluted 1 part cleaner with 3 parts water. This helped to eradicate the leftover muck once I had removed the bulk of the cement. I then sprayed Tile Doctor Grout Clean Up onto the grout lines and tiles to fully neutralise them and also remove any cement residue. Finally, I steamed the floor and left it for a week to dry out completely.

Sealing Quarry Kitchen Tiles

Upon my return to the property I sealed the floor with two coats of Tile Doctor Colour Grow, an impregnating sealer which really enhances the natural colours stone, and four coats of Tile Doctor Seal and Go, a topical sealer which provides a high quality sheen finish and durable protection against stains.

Quarry Tiled Floor After Restoration Woking Quarry Tiled WC Floor After Restoration Woking

The customer was over the moon with the results and left some great feedback:

“Wayne did a really superb job. It was a very tough task, hot and exhausting, but he was fantastically good-humoured throughout, and kept me really well-informed. He was 100% reliable and very good at communicating between visits. I’m absolutely thrilled with the results! Thank you Wayne and thank you Tile Doctor! Would definitely recommend, and use your services again.”

Quarry Tiled Floor Before and After Restoration Woking

 
 

Removing Cement Screed from Quarry Tiled Floor in Surrey

16th Century Quarry Tile Restoration at the Hogs Back, Farnham

We were contacted by a customer interested in our no obligation home survey who wanted a quotation for restoring their Quarry Tiled floor. It was an interesting property which would probably be best described as a quirky old cottage dating back to the 16th century; it was probably built to house workers from the neighbouring farm and the owner had decided to renovate the original quarry floor tiles which were in a bad way and effected by damp due to a lack of damp proof course and the tiles being laid straight onto a bed of peat. It’s quite amazing when you think that these tiles had been laid over 400 years ago and were still serviceable.

Quarry Tiles Before Cleaning Quarry Tiles Before Cleaning

Cleaning Antique Quarry Tiles

We started by steaming off all the old Sealers, Soil and Waxes that had been applied over the years, we then applied neat Tile Doctor Pro-Clean mixed 50/50 with Nano-Tech Ultra-Clean and left it dwell on the floor for twenty minutes, the two products combined create a powerful cleaning agent which is still safe to use on tile and stone. The tiles were then scrubbed using a rotary machine fitted with a black pad to work the solution into the floor and then it was left to dwell for a further twenty minutes. The dirty solution was then removed using a wet vacuum which I can highly recommend for removing liquids from floors.

The next step was to use our Tile Spinneret tool which is fed from a heavy machine fitted into our Van. Often referred to as a truck mount system the tile spinner power rinses the floor with a high pressure warm water jet wash and at the same time sucks the soiled water back to a recovery tank in our van ready for disposal.

The customer had to make a visit abroad at this point so we left the newly cleaned floor for six weeks to allow it to fully dry out fully before we came back to seal it.

Quarry Tiles After Cleaning Quarry Tiles After Cleaning

Sealing Antique Quarry Tiles

When we returned six weeks later we found a couple of areas were still showing a slight damp problem and so we dried the tiles concerned with heat guns to make sure it was bone dry. Now that the dirt had been removed from the tiles we could also see that they had lost most of their colour and so it was necessary to apply a specially formulated red tile colouring product over the whole floor which we left for an hour to soak in before using a polishing machine to make sure it was well ground in and evenly distributed across the surface of the quarry tiles. The last step was to seal the tiles to and for this we choose a product called Tile Doctor Seal and Go which I can highly recommended for sealing quarry tiles and it gives a nice low sheen effect. Six coats of sealer where needed in total which took some time to apply as you have to let the sealer dry before applying the next coat. Last step was to buff the tiles to a nice shine using our polishing machine fitted with a Buffing Pad.

Quarry Tiles Restored Quarry Tiles Restored

This restoration was a tough assignment and certainly took some time, but I think you will agree our efforts have made a significant improvement to the floor.
 
 

Quarry Tile Restoration in Farnham